Dalgakıran Kompresör has the largest integrated production facility under one roof in Türkiye and Europe covering 50,000 square metres. The factory is situated in the Dilovası Organized Industrial Zone and its entire infrastructure is Industry 4.0. It uses robots for production and its assembly lines are fitted with fully automated MES systems making it the most modern and technological compressor factory in Türkiye.


Production at the factory is based on the philosophy of ‘lean production’. Accordingly, one compressor comes off the assembly lines every ten minutes. In addition to this, expert engineers and technicians are employed in each production unit in the factor. All the processes in the factory are built on the SAP program from start to finish and it operates mindful of sustainability and protecting the environment by adopting paper-free business practices.

Having adopted ‘on-site quality’ and ‘continuous improvement’ as its principles, for Dalgakıran Kompresör, production quality is always the highest priority. To this end, Dalgakıran Kompresör possesses the ISO 9001, ISO 14001, OHSAS 18001, ISO 27001, ASME in pressurized vessel production, AD2000, and all EN standard certifications.

Tank Manufacture

All production in tank manufacture is done on the robotic welding line. This line is 20 metres long and has three welding robots and six stations. Process cameras to monitor production in real time are situated above the welding robots. Should even the smallest non-conformity could occur according to the high standards of quality adopted by Dalgakıran Kompresör, production is halted automatically and the problem detection process begins with a report generated automatically on the Andon system.

The production facility possesses the AD2000 (Germany) ASME (USA), EN-286-1, EN-286-3 (production of pressurized vessels for railways) certifications and makes 60,000 pressurized vessels a year working a single shift.


A large part of production is fitted out with the Industry 4.0-MES infrastructure and carried out production using the newest and most modern CNC benches in the industry. All parts processed in the machining section are subjected to 3D CMM measuring after production.

Paint Shop

Robots carry out all coating and surface preparation work in the fully automated electrostatic powder coating facility which operates inside an area measuring 2,500 square metres. Mass production at the facility is done to C3 and C4 coating standards; in addition, production can also be made to the C5 coating standard on a project basis. Once coated, all parts are checked by the process quality control team for 100% quality.

Assembly Lines

Assembly operations take place on fully automated assembly lines capable of mass production between 3 and 450 kW. At the Dalgakıran Kompresör production facility, one compressor can come off the assembly line every tenminutes and all the machines in the factory are subjected to rigorous quality control inspections and testing.

The assembly lines all have Industry 4.0 infrastructure and are fitted out with MES and Andon systems. Supply for the assembly lines (internal logistics) is carried out automatically using AGV unmanned distribution vehicles.